This MEE is designed for Process Effluent generated from the manufacture of API. The feed to the MEE is a mixture of effluent from manufacturing as well as RO reject. The Concentrate is settled in a salt settler and then centrifuged. The feed TDS is around 100000 ppm. The salt is Sodium Sulphate, Sodium Chloride, and organics
This evaporator is designed for handling process wastewater generated from the manufacturing of speciality chemicals used in the pigment and pharma. The condensate of the evaporator is used back in the process.
This Evaporator was designed for handling RO reject. The salt consists of mix of Ammonium Sulphate and Sodium Sulphate. The concentrate of the evaporator is settled in salt settler and then centrifuged. The condensate is used directly as utility.
This MEE is designed for Process Effluent generated from manufacture of speciality chemicals. The Process effluent is a mixture of effluents generated from manufacturing of products as per campaign. The Concentrate is settled in salt settler and then centrifuged. The feed TDS is around 70000 ppm
This Evaporator is for Scrubber Tail Effluent generated from sulphonation plant. The feed to the evaporator is maintained alkaline as there is considerable acidification during the evaporation process.
This is a 25 KLD Evaporator for Process Effluent generated from manufacture of pharma intermediates. The condensate of the MEE is directly used in process or utility
This MEE is designed for Process Effluent generated from manufacture of speciality chemicals as well as RO reject. The Process effluent is a mixture of effluents generated from manufacturing of products as per campaign. The Concentrate is settled in salt settler and then centrifuged. The feed TDS is around 30000 ppm
This Evaporator was designed for handling RO reject. The salt consists of mix of Ammonium Sulphate and Sodium Sulphate. The concentrate of the evaporator is settled in salt settler and then centrifuged. The condensate is used directly as utility.
Advanced technologies in the realm of wastewater management are quite important to meet stringent environmental standards and for the goal of promoting sustainability. One such technology is the Multi Effect Evaporator an important tool for efficiently treating industrial effluent. This case study explains the installation and benefits of a 30 KLD Triple Effect Evaporator for a reputed Specialty Chemicals Company, Taloja.
Multi Effect Evaporator is a quite elaborate system used for solution concentration, mainly within those industries where wastewater treatment is of prime importance. The MEE principle is based on the fact that the evaporated steam from one evaporator serves to heat the following evaporator. This, in turn, saves energy and subsequently improves efficiency. In this sequential evaporation process, the overall energy consumption gets considerably reduced compared to single-stage evaporators.
Project Overview
Our client, a leading specialty chemicals group, faced huge challenges in the management of water waste arising from the manufacture of pigments and pharmaceutical intermediates. This high volume therefore necessitated an effective and sustainable solution for the treatment of the generated process wastewater. Goldfinch Evaporation Systems was commissioned for designing and install a 30 KLD Triple Effect Evaporator for the same.
System Design
This triple-effect evaporator is rated at 30 KLD and is designed with due consideration to design consideration to cater to the complex wastewater streams originating from the client’s manufacturing processes. It incorporates three phases of evaporation, whereby steam produced at any previous stage is reused for the subsequent phase to make the effluent as concentrated as possible. This innovation of design reaps maximum recovery of such valuable condensate, which is reutilized in the manufacturing process and hence reduces fresh water intake, besides reducing operating costs to a minimum.
Installation and Commissioning
The installation process was done to perfection to ensure minimal disturbance to the continuous running of the client’s operation. The commissioning of the evaporator will be meticulously handled by Goldfinch’s expert team, who has handled thorough tests for its perfect performance. This system has been integrated into the existing infrastructure of the client, hence achieving a big leap towards the sustainability journey.
The main outstanding benefit associated with the Multi Effect Evaporator is impressive energy efficiency. Reusing steam across several stages, this MEE system reduces significantly energy consumption, hence the cost of the treatment of high volumes of wastewater for industries.
The MEE system greatly contributes to the reduction of the industrial ecological footprint. Through the concentration of wastewater, the volume of effluent that has to be discharged is drastically reduced, thereby reducing the impact on local water bodies and related ecosystems. Also, recovery and reutilization of condensate further increase the sustainability quotient of the operation.
This directly translates to a reduction in energy consumption, which manifests in reduced operational costs. Industries may benefit from considerable reductions in their utility bills, hence making the MEE system economically viable in the long run. This, plus the internal reutilization of condensate in the process for re-use, further supports cost efficiency by reducing demand for fresh water.
The choice of Multi Effect Evaporator for this specialty chemical company in Taloja was on the basis of various parameters. As the process wastewater was complex, and voluminous in proportion generated, there was a huge need for some robust and efficient solution. The MEE system can treat high TDS effluent and deliver condensate of high quality to be reused, which easily fits the client’s requirement.
Coupled with the tightening environmental legislation related to the specialty chemicals industry, better performance of the MEE system in terms of reducing wastewater volume and increasing the reusability of the treated water helped to meet the legislation, avoiding further penalties and adding to the reputation of being an environmentally responsible organization for the company.
Goldfinch Evaporation Systems is unsurpassed in cutting-edge evaporation technology design and installation. It is because of innovation, quality, and sustainability that our company is able to take the lead as a trusted partner for industries needing reliable wastewater treatment solutions. Here’s why you should choose Goldfinch:
Experience and Expertise: We have built a team with years of experience in engaging with some of the most formidable projects related to wastewater treatment.
Personalized Solutions: We know that every client’s needs are unique. Our solutions are tailored to individual requirements, hence efficient in performance and delivery.
State-of-the-Art Technology: State-of-the-art evaporation technology forms the backbone of Goldfinch’s efficient and eco-friendly systems.
Comprehensive Support: From consulting on a project to the support after installation, it is our end-to-end services that make every project a success story.
The raging example of how difference-making advanced wastewater treatment technologies have made in the installation of the 30 KLD triple-effect evaporator at the Specialty Chemicals Company, Taloja, is one such example. Adopting the Multi Effect Evaporator has helped the client drive operational efficiencies, reduce environmental impact, and comply with stringent regulations.
Goldfinch Evaporation Systems is proud to have partnered with the client in such a successful endeavor. Follow Goldfinch on LinkedIn and contact us for your wastewater treatment needs. Together, we can create sustainable solutions for a cleaner future
To Know More Visit This Link – https://goldfinchevaporators.com/increasing-the-efficiency-by-10x-with-the-steam-economy-of-multiple-effect-evaporator-systems/
