This MEE is designed for Process Effluent generated from manufacture of speciality chemicals. The Process effluent is a mixture of effluents generated from manufacturing of products as per campaign. The Concentrate is settled in salt settler and then centrifuged. The feed TDS is around 70000 ppm
This MEE is designed for RO Reject generated from engineering. The Concentrate of MEE is settled in salt settler and then centrifuged. In the dynamic landscape of industrial processes, the quest for efficiency, sustainability, and operational excellence has never been more pressing. Goldfinch Evaporator Systems, a leader in innovative evaporative technologies, has consistently risen to the challenge by delivering cutting-edge solutions tailored to meet the diverse needs of industries worldwide. This article explores the transformative impact of Goldfinch’s 3 Effect 20 KLD Multiple Effect Evaporator through a detailed case study of its deployment at Emerson Climate Technologies Pvt. Ltd. in Satara, Maharashtra.
Goldfinch Evaporator Systems has earned a reputation for pioneering advancements in evaporation technology. With a commitment to sustainability and efficiency, the company specializes in designing and manufacturing evaporators that optimize resource utilization, reduce energy consumption, and minimize environmental impact.
The Need for Innovation in Evaporation Technology
Industries such as pharmaceuticals, chemicals, food processing, and wastewater treatment rely heavily on evaporation processes. Traditional single-effect evaporators often face challenges related to energy inefficiency and operational limitations. In response, Goldfinch has continually evolved its technology to offer multi-effect evaporators that enhance performance and sustainability.
Emerson Climate Technologies Pvt. Ltd., based in Satara, Maharashtra, specializes in the production of climate control systems for various applications. With a growing demand for sustainable manufacturing practices, Emerson sought an advanced evaporative solution to enhance their production efficiency while reducing environmental impact.
Emerson Climate Technologies partnered with Goldfinch Evaporator Systems to implement a state-of-the-art evaporator solution tailored to their specific requirements. The project centered around the installation of Goldfinch’s 3 Effect 20 KLD Multiple Effect Evaporator, designed to handle a processing capacity of 20 kiloliters per day.
The 3 Effect design of the evaporator system was chosen for its superior energy efficiency compared to single-effect evaporators. This multi-effect configuration allows for the sequential use of vapor generated in each stage to heat subsequent stages, significantly reducing overall energy consumption. The system’s modular design not only accommodates Emerson’s current production needs but also allows for future scalability, ensuring flexibility in capacity expansion as demand grows.
One of the primary advantages of the 3 Effect 20 KLD Evaporator is its remarkable energy efficiency. By harnessing multiple effects, the system minimizes thermal energy losses and maximizes the utilization of heat energy, thereby lowering operating costs and reducing carbon footprint. This aligns with Emerson’s commitment to sustainable manufacturing practices and regulatory compliance.
Goldfinch Evaporator Systems integrated advanced automation features into the 3 Effect 20 KLD Evaporator, ensuring precise control over the evaporation process. Automated monitoring and control systems optimize performance parameters such as temperature, pressure, and flow rates, thereby enhancing operational reliability and product consistency. Emerson Climate Technologies benefits from reduced downtime and improved process efficiency, translating into enhanced overall operational excellence.
In today’s regulatory environment, adherence to environmental standards is non-negotiable for industrial facilities. The 3 Effect 20 KLD Evaporator not only meets but exceeds regulatory requirements by minimizing emissions and thermal pollution. Its closed-loop design ensures that wastewater treatment meets stringent discharge norms, further contributing to environmental stewardship.
The successful deployment of Goldfinch’s 3 Effect 20 KLD Multiple Effect Evaporator at Emerson Climate Technologies Pvt. Ltd. exemplifies a synergy between technological innovation and industrial sustainability. By leveraging advanced evaporative solutions, Goldfinch Evaporator Systems empowers industries to achieve higher efficiency, reduce operational costs, and uphold environmental responsibility.
As industries continue to evolve, the demand for efficient and sustainable manufacturing practices will only intensify. Goldfinch Evaporator Systems remains at the forefront of this transformation, continually innovating to meet the evolving needs of global industries. The case of Emerson Climate Technologies Pvt. Ltd. serves as a testament to the transformative impact of advanced evaporative technologies in achieving operational excellence and environmental stewardship.
In conclusion, Goldfinch Evaporator Systems sets a benchmark for excellence in industrial evaporation technology through its innovative solutions like the 3 Effect 20 KLD Evaporator. By fostering partnerships with industry leaders and delivering sustainable, efficient, and reliable evaporative systems, Goldfinch paves the way for a greener and more prosperous industrial future.
Also Read: A Simplified Comparison: MEE vs. MVRE
This Evaporator is for Scrubber Tail Effluent generated from sulphonation plant. The feed to the evaporator is maintained alkaline as there is considerable acidification during the evaporation process.
This is a 25 KLD Evaporator for Process Effluent generated from manufacture of pharma intermediates. The condensate of the MEE is directly used in process or utility
This MEE is designed for Process Effluent generated from manufacture of speciality chemicals as well as RO reject. The Process effluent is a mixture of effluents generated from manufacturing of products as per campaign. The Concentrate is settled in salt settler and then centrifuged. The feed TDS is around 30000 ppm
This Evaporator was designed for handling RO reject. The salt consists of mix of Ammonium Sulphate and Sodium Sulphate. The concentrate of the evaporator is settled in salt settler and then centrifuged. The condensate is used directly as utility.
Advanced technologies in the realm of wastewater management are quite important to meet the stringent environmental standards and for the goal of promoting sustainability. One such technology is the Multi Effect Evaporator an important tool for efficiently treating the industrial effluent. This case study explains the installation and its benefits of a 30 KLD Triple Effect Evaporator for a reputed Specialty Chemicals Company, Taloja.
Multi Effect Evaporator is a quite elaborate system used for solution concentration, mainly within those industries where wastewater treatment is of prime importance. The MEE principle is based on the fact that the evaporated steam from one evaporator serves to heat up the following evaporator. This, in turn, saves energy and subsequently improves efficiency. In this sequential evaporation process, the overall energy consumption gets considerably reduced compared to single-stage evaporators.
Project Overview
Our client, a leading specialty chemicals group, faced huge challenges in the management of water-wash arising from the manufacture of pigments and pharmaceutical intermediates. This high volume therefore necessitated an effective and sustainable solution for the treatment of the generated process wastewater. Goldfinch Evaporation Systems was commissioned for designing and installing a 30 KLD Triple Effect Evaporator for the same.
System Design
This triple-effect evaporator is rated at 30 KLD, designed with due considerations to cater to the complex wastewater streams originating from the client’s manufacturing processes. It incorporates three phases of evaporation, whereby steam produced at any previous stage is reused for the subsequent phase in order to make the effluent as concentrated as possible. This innovation of design reaps maximum recovery of such valuable condensate, which is reutilized in the manufacturing process and hence reduces fresh water intake, besides reducing operating costs to a minimum.
Installation and Commissioning
The installation process was done to perfection to ensure minimal disturbance to the continuous running of the client’s operation. The commissioning of the evaporator will be meticulously handled by Goldfinch’s expert team, who has handled thorough tests for its perfect performance. This system has been integrated into the existing infrastructure of the client, hence achieving a big leap towards the sustainability journey.
The main outstanding benefit associated with the Multi Effect Evaporator is impressive energy efficiency. Reusing steam across several stages, this MEE system reduces significantly the energy consumption, hence the cost of the treatment of high volumes of wastewater for industries.
The MEE system greatly contributes to the reduction of the industrial ecological footprint. Through the concentration of wastewater, the volume of effluent that has to be discharged is drastically reduced, thereby reducing the impact on local water bodies and related ecosystems. Also, recovery and reutilization of condensate further increase the sustainability quotient of the operation.
This directly translates to a reduction in energy consumption, which manifests in reduced operational costs. Industries may benefit from considerable reductions in their utility bills, hence making the MEE system economically viable in the long run. This, plus the internal reutilization of condensate in the process for re-use, further supports cost efficiency by reducing demand for fresh water.
The choice of Multi Effect Evaporator for this specialty chemical company in Taloja was on the basis of various parameters. As the process wastewater was complex, voluminous in proportion generated, there was a huge need for some robust and efficient solution. The MEE system can treat high TDS effluent and deliver condensate of high quality to be reused, which easily fit the client’s requirement.
Coupled with the tightening environmental legislation related to the specialty chemicals industry, better performance of the MEE system in terms of reducing wastewater volume and increasing the reusability of the treated water helped to meet the legislations, avoiding further penalties and adding to the reputation of being an environmentally responsible organization for the company.
Goldfinch Evaporation Systems is unsurpassed in cutting-edge evaporation technology design and installation. And it is because of innovation, quality, and sustainability that our company is able to take the lead as a trusted partner for industries needing reliable wastewater treatment solutions. Here’s why you should choose Goldfinch:
Experience and Expertise: We have built a team with years of experience in engaging with some of the most formidable projects related to wastewater treatment.
Personalized Solutions: We know that every client’s needs are unique. Our solutions are tailored to individual requirements, hence efficient in performance and delivery.
State-of-the-Art Technology: State-of-the-art evaporation technology forms the backbone of Goldfinch’s efficient and eco-friendly systems.
Comprehensive Support: From consulting on a project to the support after installation, it is our end-to-end services that make every project a success story.
The raging example of how difference-making advanced wastewater treatment technologies have made in the installation of the 30 KLD triple-effect evaporator at the Specialty Chemicals Company, Taloja, is one such example. Adopting the Multi Effect Evaporator has helped the client drive operational efficiencies, reduce environmental impact, and comply with stringent regulations.
Goldfinch Evaporation Systems is proud to have partnered with the client in such a successful endeavour. Follow Goldfinch on LinkedIn and contact us for your wastewater treatment needs. Together, we can create sustainable solutions for a cleaner future
To Know More Visit This Link – https://goldfinchevaporators.com/increasing-the-efficiency-by-10x-with-the-steam-economy-of-multiple-effect-evaporator-systems/
This Plant is designed for recovering Sodium Sulphate salt from the process wastewater generated from the manufacturing of pigments and whiteners. The concentrate of the MEE is settled in the salt settler and then centrifuged through pusher centrifuge. The salt from the outlet of pusher centrifuge is used back in the process
This MEE is designed for Process Effluent generated from manufacture of API. The feed to the MEE is a mixture of effluent from manufacturing as well as RO reject. The Concentrate is settled in salt settler and then centrifuged. The feed TDS is around 70000 ppm. The salt is Sodium Sulphate and organics
